====== Perodua Kancil K4 660 Service ======

===== General Information =====

==== Vehicle Models ====

  * L200RS-GKRSM
  * L200RS-KMDSM

  * Engine: EF-CL
  * Catalyzer: Without
  * Fuel system: Carburetor
  * Fuel evaporative canister: Without
  * Destination: Malaysia

==== Explanation of Vehicle Model Code ====

^  L2 | Kancil |
^  0 | Drive 2WD |
^  0 | Engine 660cc |
^  R | Right hand drive |
^  S | Sedan |
^  G | 5-door with hatch back |
^  K/M | **K**: 4-speed manual transmission\\ **M**: 5-speed manual transmission |
^  D/R | **D**: Deluxe\\ **R**: Standard |
^  S | Carburetor equipped engine |
^  M | Malaysia |

==== Body Colors Information ====

^  Color Code  ^  Color  ^
^  W14  |  Crystal White  |
^  S01  |  Sparkling Silver  |
^  Y03  |  Fantasy Green  |
^  B01  |  Nautica Blue  |
^  G33  |  Elegant Green  |

Factory paintwork by Sime Kansai Paints Sdn Bhd.

==== Specifications ====

=== Pre-delivery Inspection Specifications ===

^  Item  |^  Specifications  ^
| Tire inflation pressure front/rear; 145/70R12; kpa (kg/cm²) ||  220 (2.2)  |
| Wheel nut tightening torque; N⋅m (kgf⋅m, ft-lb) ||  88–11.7 (9–12, 65–87)  |
| Accelerator cable free play; mm (inch) ||  0.5–1.0 (0.020–0.039)  |
| Idle speed; rpm | EF-CL |  900 (+100/-50)  |
| Engine oil | Capacity |  2.6 (whole)  |
| ::: | Grade |  API SE or higher  |
| Manual transmission oil | Grade |  Castrol MTEC, API GL 4  |
| ::: | Viscosity |  SAE 80 W  |
| ::: | Capacity |  1.42 (4-speed)  |
| ::: | ::: |  1.60 (5-speed)  |
| Brake fluid | Grade |  DOT 3 or SEA J1703  |
| Brake pedal free play; mm (inch) ||  7–12 (0.27–0.47) while engine is stopped  |
| Clutch pedal free play; mm (inch) ||  10–30 (0.40–1.18)  |
| Parking brake lever ||  Should "set" within 2–6 notdches when apply 20 kgf by hand  |
| Exhaust emission concentration ||  1.5 (+1.0/-0.5)  |
| (At tail pipe) ||  800  |

=== Vehicle Specifications ===

^  Item  ||^  Specifications  ^
| ::: | ::: | ::: |  EF-CL  |
^ Engine | Type ||  Carburetor, 4-cycle  |
| ::: | Displacement; cc ||  659  |
| ::: | Bore × Stroke; mm (inch) ||  68.0 × 60.5 (2.68 × 2.38)  |
| ::: | Compression ratio ||  9.5  |
| ::: | Firing order ||  1-2-3  |
| ::: | Ignition timing ||  7 ± 2° BTDC/900 rpm  |
| ::: | Valve mechanism ||  Overhead camshaft  |
| ::: | Valve clearance; Hot; mm (inch)  | Intake  |  0.25 ± 0.05 (0.0098 ± 0.0020)  |
| ::: | ::: | Exhaust  |  0.30 ± 0.05 (0.0118 ± 0.0020)  |
| ::: | Spark plug type  | Denso  |  W16EX-U, W16EXR-U  |
| ::: | ::: | NGK  |  BP5ES, BPR5ES  |
| ::: | Spark plug gap; mm (inch)  | Denso  |  0.7–0.8 (0.0275–0.0315)  |
| ::: | ::: | NGK  |  0.7–0.8 (0.0275–0.0315)  |
| ::: | Coolant capacity (w/o reserve tank)  ||  2.6  |
| ::: | Collant reserve tank (Low, full)  ||  0.15, 0.35  |
| ::: | Max. output power; kW/rpm  ||  22.8/6400  |
| ::: | Max. output torque; N⋅m/rpm  ||  49/3200  |
| ::: | Recommendation fuel  ||  Octane No. 90 (RON) or higher  |
| ::: | Fuel tank capacity  ||  32  |
^ Clutch  | Type  ||  Dry single plate, diaphragm  |
| ::: | Operation  ||  Mechanical  |
^ Transmission | Type ||  4 or 5-speed M/T  |
| ::: | Gear ratio | 1st |  3.500  |
| ::: | ::: | 2nd |  2.111  |
| ::: | ::: | 3rd |  1.392  |
| ::: | ::: | 4th |  0.971  |
| ::: | ::: | 5th |  0.794  |
| ::: | ::: | Reverse |  3.538  |
| ::: | Final drive ratio ||  4.722  |
^ Suspension | Front suspension ||  Independent, Macpherson strut with stabilizer  |
| ::: | Rear suspension ||  Independent, semi-trailing  |
^ Steering | Type ||  Rack & Pinion (Constant gear)  |
| ::: | Gear ratio ||  20.2 (Overall)  |
^ Brakes | System ||  Power-assisted, front/rear split hydraulic circuits  |
| ::: | Type ||  Front disc, Rear drum  |
^ Wheel & Tyre | Tire size ||  145/70R12  |
| ::: | Wheel size ||  4.00 B × 12  |
| ::: | Wheel offset ||  +50  |
| ::: | Headlights; mm ||  60/55  |
| ::: | Clearance lights (w) ||  5  |
| ::: | Front turn signal lights (w) ||  21  |
| ::: | Front side turn signal lights (w) ||  5  |
| ::: | Rear turn signal lights (w) ||  21  |
| ::: | Tail lights (w) ||  5  |
| ::: | Stop lights (w) ||  21  |
| ::: | Back-up lights (w) ||  21  |
| ::: | License plate lights (w) ||  5  |
| ::: | Interior lights (w) ||  5  |
| ::: | High-mounted stop lights (w) ||  21  |

===== Engine Mechanicals =====

TODO FIXME