Table of Contents

Perodua Kancil K4 660 Service

General Information

Vehicle Models

Explanation of Vehicle Model Code

L2 Kancil
0 Drive 2WD
0 Engine 660cc
R Right hand drive
S Sedan
G 5-door with hatch back
K/M K: 4-speed manual transmission
M: 5-speed manual transmission
D/R D: Deluxe
R: Standard
S Carburetor equipped engine
M Malaysia

Body Colors Information

Color Code Color
W14 Crystal White
S01 Sparkling Silver
Y03 Fantasy Green
B01 Nautica Blue
G33 Elegant Green

Factory paintwork by Sime Kansai Paints Sdn Bhd.

Specifications

Pre-delivery Inspection Specifications

Item Specifications
Tire inflation pressure front/rear; 145/70R12; kpa (kg/cm²) 220 (2.2)
Wheel nut tightening torque; N⋅m (kgf⋅m, ft-lb) 88–11.7 (9–12, 65–87)
Accelerator cable free play; mm (inch) 0.5–1.0 (0.020–0.039)
Idle speed; rpm EF-CL 900 (+100/-50)
Engine oil Capacity 2.6 (whole)
Grade API SE or higher
Manual transmission oil Grade Castrol MTEC, API GL 4
Viscosity SAE 80 W
Capacity 1.42 (4-speed)
1.60 (5-speed)
Brake fluid Grade DOT 3 or SEA J1703
Brake pedal free play; mm (inch) 7–12 (0.27–0.47) while engine is stopped
Clutch pedal free play; mm (inch) 10–30 (0.40–1.18)
Parking brake lever Should “set” within 2–6 notdches when apply 20 kgf by hand
Exhaust emission concentration 1.5 (+1.0/-0.5)
(At tail pipe) 800

Vehicle Specifications

Item Specifications
EF-CL
Engine Type Carburetor, 4-cycle
Displacement; cc 659
Bore × Stroke; mm (inch) 68.0 × 60.5 (2.68 × 2.38)
Compression ratio 9.5
Firing order 1-2-3
Ignition timing 7 ± 2° BTDC/900 rpm
Valve mechanism Overhead camshaft
Valve clearance; Hot; mm (inch) Intake 0.25 ± 0.05 (0.0098 ± 0.0020)
Exhaust 0.30 ± 0.05 (0.0118 ± 0.0020)
Spark plug type Denso W16EX-U, W16EXR-U
NGK BP5ES, BPR5ES
Spark plug gap; mm (inch) Denso 0.7–0.8 (0.0275–0.0315)
NGK 0.7–0.8 (0.0275–0.0315)
Coolant capacity (w/o reserve tank) 2.6
Collant reserve tank (Low, full) 0.15, 0.35
Max. output power; kW/rpm 22.8/6400
Max. output torque; N⋅m/rpm 49/3200
Recommendation fuel Octane No. 90 (RON) or higher
Fuel tank capacity 32
Clutch Type Dry single plate, diaphragm
Operation Mechanical
Transmission Type 4 or 5-speed M/T
Gear ratio 1st 3.500
2nd 2.111
3rd 1.392
4th 0.971
5th 0.794
Reverse 3.538
Final drive ratio 4.722
Suspension Front suspension Independent, Macpherson strut with stabilizer
Rear suspension Independent, semi-trailing
Steering Type Rack & Pinion (Constant gear)
Gear ratio 20.2 (Overall)
Brakes System Power-assisted, front/rear split hydraulic circuits
Type Front disc, Rear drum
Wheel & Tyre Tire size 145/70R12
Wheel size 4.00 B × 12
Wheel offset +50
Headlights; mm 60/55
Clearance lights (w) 5
Front turn signal lights (w) 21
Front side turn signal lights (w) 5
Rear turn signal lights (w) 21
Tail lights (w) 5
Stop lights (w) 21
Back-up lights (w) 21
License plate lights (w) 5
Interior lights (w) 5
High-mounted stop lights (w) 21

Engine Mechanicals

TODO FIXME