projects:automotive:kancil:service:engine_maintenance
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| — | projects:automotive:kancil:service:engine_maintenance [2026/09/16 01:39] (current) – created Andrew Yong | ||
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| + | ====== Kancil Engine Maintenance ====== | ||
| + | |||
| + | ===== Air Cleaner Assembly ===== | ||
| + | |||
| + | ==== Removal ==== | ||
| + | |||
| + | - Disconnect the cool air intake hose from air cleaner cap | ||
| + | - Remove the wing nut(( | ||
| + | Daihatsu 90041-22010 | ||
| + | )) and detach the clamps | ||
| + | - Remove the air cleaner cap | ||
| + | - Remove the air filter element((Daihatsu 17801-87Z03)) | ||
| + | - Remove the air cleaner case attaching bolts | ||
| + | - Raise the air cleaner case slowly | ||
| + | - Disconnect the PCV hose from the air cleaner case | ||
| + | |||
| + | ==== Installation ==== | ||
| + | |||
| + | - Connect the air cleaner case onto the carburetor, install the four attaching bolts\\ **Tightening Torque: 7.8 ± 1.6 N⋅m (0.80 ± 0.16 kgf-m)** | ||
| + | - Install the air cleaner element | ||
| + | - Install the air cleaner cap | ||
| + | - Install the wing nut and secure the clamps | ||
| + | - Connect the cool air intake hose to the air cleaner cap | ||
| + | |||
| + | ===== Carburetor ===== | ||
| + | |||
| + | ==== Removal ==== | ||
| + | |||
| + | - Remove the following parts from the carburetor | ||
| + | - Vacuum hoses | ||
| + | - Outer vent hoses | ||
| + | - Fuel inlet hose | ||
| + | - Fuel outlet hose | ||
| + | - Water hoses | ||
| + | - Accelerator cable | ||
| + | - Disconnect the connector | ||
| + | - Remove the carburetor by removing the two attaching nuts | ||
| + | - Remove the carburetor | ||
| + | - Remove the gasket((Daihatsu 21911-87217)) | ||
| + | |||
| + | ==== Installation ==== | ||
| + | |||
| + | - Install the carburetor with a new gasket interposed\\ **Tightening Torque: 12.7 ± 2.5 N⋅m (1.30 ± 0.26 kgf-m)** | ||
| + | - Install or connect the following parts to the carburetor | ||
| + | - Vacuum hose | ||
| + | - Outer vent hoses | ||
| + | - Fuel inlet hose | ||
| + | - Fuel outlet hose | ||
| + | - Water hoses | ||
| + | - Accelerator cable\\ NOTE: | ||
| + | * Recheck the accelerator cable play after the engine has warmed up thoroughly | ||
| + | - Connect the connector | ||
| + | |||
| + | ===== Intake Manifold ===== | ||
| + | |||
| + | ==== Removal ==== | ||
| + | |||
| + | - Disconnect the following parts from intake manifold | ||
| + | - Booster hose | ||
| + | - Water hose | ||
| + | - Intake manifold stay | ||
| + | - Engine wire clamp | ||
| + | - Loosen the intake manifold attaching bolts and nuts evenly over two or three stages in the sequence indicated in the figure\\ {{: | ||
| + | - Remove the intake manifold by removing the attaching bolts | ||
| + | - Remove the intake manifold gasket((Daihatsu 17177-87201)) and remaining material from the cylinder head and manifold | ||
| + | |||
| + | ==== Installation ==== | ||
| + | |||
| + | - Install the intake manifold with a new gasket interposed | ||
| + | - Tighten the intake manifold attaching bolts and nuts evenly over two or three stages in the sequence indicated in the right figure\\ **Tightening Torque: 19.1 ± 3.8 N⋅m (1.95 ± 0.39 kgf-m)**\\ {{: | ||
projects/automotive/kancil/service/engine_maintenance.txt · Last modified: by Andrew Yong
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